Trade Mark No.: 2022609
Trade Mark No.: 2022609
A double cone blender is a gentle tumbling mixer designed for homogeneous blending of dry powders, pharmaceutical ingredients and fragile granules. Its symmetrical double-cone vessel continuously divides and recombines the material during rotation, producing uniform mixing with minimal particle damage.
For efficient operation, the blender is generally filled to approximately 50% to 65% of its total vessel capacity. Mixing performance depends on the product density, particle size, filling level, blending time and rotational speed. Depending on the model and application, the operating speed typically ranges from 8 to 25 RPM.
Bionics Scientific is an industry leader and manufacturer of double cone blenders in India. The product range includes lab scale double cone blender up to 50 liters and pharmaceutical production and research grade double cone blender up to 7000 liters. The stainless steel construction adds value to the machine's performance confirming its acceptance to cGMP norms. The fabrication work is nice and clean, stainless steel construction prevents product contamination and rust free surface. The machine is so designed that its cleaning maintenance is an easy job and special precautions are needed. Each unit is carefully engineered and supplied all over India and export at factory price with full service installation.
The double cone blender works on the principle of tumbling and diffusion mixing. When the vessel rotates around its horizontal axis, the powder bed repeatedly divides, rolls and recombines inside the two conical sections. This continuous movement distributes particles throughout the batch without using high-speed agitators.
Because the blending action is gentle, the machine is suitable for free-flowing powders, fragile granules and materials that may be damaged by intensive mechanical mixing. For products that tend to form lumps or require liquid addition, an optional intensifier bar or moisture spray system can be provided.
| Fabricated with high grade stainless steel | Easy to clean and maintain |
| Hand wheel for manual tilting of cone | Uniform mixing and easy discharge |
| Charge / discharge through butterfly valve | Food grade rubber gaskets |
| cGMP-compliant hygienic design | SS 304 or SS 316 product-contact parts |
A Double Cone Blender is widely used for homogeneous mixing of dry powders and free-flowing granules across pharmaceutical, nutraceutical, food, chemical and cosmetic industries. The gentle tumbling action ensures uniform blending without damaging sensitive materials, making it suitable for laboratory research as well as commercial production.
For other powder mixing requirements, you can also explore our Pharmaceutical Blender Range, which includes laboratory and production-scale blending equipment designed for pharmaceutical, chemical and food processing industries.
Bionics Scientific also manufactures customized powder mixing equipment with cGMP-compliant construction, SS304/SS316 contact parts, PLC automation, variable speed drive and other optional features to meet specific production requirements. Our engineers can recommend the most suitable blending solution based on your material characteristics, batch size and process requirements.
| Model | Gross Volume (Liters) |
Working Volume (Liters) |
Overall Dimensions (L) x (W) x (H) mm |
Discharge Height | Charge Opening | Power |
|---|---|---|---|---|---|---|
| BST/DCB-5 | 16 | 10 | 750 x 580 x 650 | 300 | 100 | 0.5 HP |
| BST/DCB--10 | 35 | 20 | 1100 x 450 x 1200 | 300 | 100 | 0.5 HP |
| BST/DCB--25 | 80 | 50 | 1200 x 600 x 300 | 450 | 150 | 1.0 HP |
| BST/DCB-50 | 150 | 100 | 1400 x 800 x 1500 | 450 | 150 | 2.0 HP |
| BST/DCB-100 | 300 | 200 | 1850 x 900 x 1900 | 450 | 200 | 2.0 HP |
| BST/DCB-150 | 470 | 300 | 2000 x 1100 x 2000 | 450 | 200 | 5.0 HP |
| BST/DCB-200 | 615 | 400 | 2100 x 1200 x 2100 | 450 | 200 | 6.0 HP |
| BST/DCB-250 | 770 | 500 | 2200 x 1300 x 2200 | 450 | 200 | 7.5 HP |
| BST/DCB-300 | 1000 | 600 | 2300 x1400 x 2300 | 450 | 200 | 7.5 HP |
| BST/DCB-400 | 1340 | 800 | 2350 x 1800 x 2350 | 600 | 250 | 7.5 HP |
| BST/DCB-500 | 1500 | 1000 | 2400 x 1900 x 2400 | 800 | 250 | 10 HP |
| BST/DCB-650 | 2000 | 1300 | 2800 x 2100 x 2700 | 800 | 250/400 | 10 HP |
| BST/DCB-750 | 2500 | 1500 | 3000 x 2200 x 2600 | 800 | 250/400 | 10 HP |
| Safety |
- Overload protection - Emergency stop button |
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| Optional |
- Intensifier bar - Paddle type baffles - PLC with touch panel - Trolley - Variable speed drive - Vacuum loading system - Customized discharge height - Moisture spray system - Safety railings - Explosion proof motors - Validation documents |
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Bionics Scientific manufactures double cone blenders for laboratory, pilot and production applications. Each machine is developed according to the required batch capacity, material characteristics, construction grade and level of automation.
A Double Cone Blender is used for uniform mixing of dry powders and free-flowing granules in pharmaceutical, food, chemical, nutraceutical and cosmetic industries. Its gentle tumbling action produces homogeneous blending without damaging sensitive particles.
The blender rotates on a horizontal axis, allowing materials to tumble continuously inside the double-cone vessel. This movement divides and recombines the powder repeatedly, ensuring uniform mixing with minimal segregation.
It is suitable for pharmaceutical powders, granules, food ingredients, nutraceutical formulations, chemical powders, cosmetic products and laboratory samples that require gentle and uniform blending.
For optimum mixing efficiency, the working volume should generally be between 50% and 65% of the total vessel capacity. Proper filling improves blending quality and reduces mixing time.
Pharmaceutical manufacturers prefer Double Cone Blenders because they provide uniform powder mixing, comply with cGMP requirements, reduce product contamination and are available with hygienic stainless steel construction and validation documentation.
A Double Cone Blender offers gentle mixing, low energy consumption, easy cleaning, minimal maintenance, uniform blending and suitability for fragile materials compared to many conventional powder mixing systems.
Yes. Bionics Scientific manufactures laboratory, pilot and production-scale Double Cone Blenders with multiple capacities and customized configurations to meet different industrial requirements.
Yes. Optional features include PLC control, variable speed drive, intensifier bar, vacuum loading system, liquid spray arrangement, explosion-proof motors, SS316 construction and customized discharge height.
Double Cone Blenders are widely used in pharmaceutical manufacturing, nutraceutical production, food processing, chemical industries, cosmetic manufacturing, research laboratories and pilot plants.
Bionics Scientific manufactures high-quality Double Cone Blenders with cGMP-compliant design, SS304/SS316 construction, customized capacities, technical support, installation assistance and reliable after-sales service for laboratory and industrial applications.
Need help selecting the right Double Cone Blender? Contact our technical experts for model selection, technical specifications and pricing.
