Vertical Autoclave

Vertical Autoclave Manufacturers in India

Vertical Autoclave Sterilizers Ranging (22 to 175 liters)

Vertical autoclave, also known as steam sterilizers and top loading sterilizers, is a sterilizing machine that comes in a cylindrical shape. These vertical autoclave help in sterilization of medical equipment, surgical instruments. Sterilization is one of the key medical processes in many industries including food and healthcare. These vertical autoclave machine works on the principle of high-pressure steam for sterilizing flasks, medical tools, beakers, etc. Based on the industry and usage, these vertical steam sterilizers machines are available in different designs such as Double Wall Construction, Triple Wall and GMP construction.

We are ISO & CE certified Vertical Autoclave Manufacturers in India. Standard models of Vertical autoclave units manufactured by Bionics Scientific in India are available with chamber volumes of 22 liters to 175 liters that accommodate two and three drums accordingly. These stem sterilizer systems are designed for meeting effective sterilization requirements in bacteriological and research laboratories, hospitals and clinics and food and beverage units. The vertical chamber design maximizes space utilization, while microprocessor control system enables comfortable working all the time you operate the machine.

Vertical Autoclave Sterilizers which is also known as vertical steam sterilizers, our vertical type autoclave deliver flexible solutions of steam sterilization in hospitals, clinics and other areas of application, where reliable steam sterilization is a mandatory process. Vertically designed chamber provides guarantee of safe and efficient sterilization even in confined spaces. In order to suit specific application, these units are fabricated as fully GMP stainless steeldouble and triple walled construction; in addition, we also manufacture custom vertical autoclave with other configurations, which include stainless steel inner and exterior made of Mild Steel (MS).

The most important feature that keeps our range of vertical autoclave top of others is meeting all relevant guidelines and standards such as NABH standards. As an option, we also provide IQ / OQ / PQ calibration documentation with extra cost. These autoclave systems are fully customizable and provided with large scope of customization; to meet individual budget, we can equip your vertical autoclave with a number of optional accessories such as temperature chart recorder, digital temperature indicator, PID Controller and provision to attach a dot matrix printer.

Vertical Autoclave Features:

Tank volume 20 to 175 liters	Equipped with joint less silicon rubber gasket
Provided with immersion type heater	Double, triple wall & GMP construction
Comply with NABL standards	Radial or wing nut type door locking
Supply with drums (extra cost)	Water level indicator
Easy operation and low maintenance	Digital temperature indicator
IQ / OQ / PQ Documentation	Temperature chart recorder
Provision to attach dot matrix printer	USB interface for data transfer

Vertical Autoclave Specifications:

Model	BST/VA-22	BST/VA-40	BST/VA-50	BST/VA-95	BST/VA-175
Internal Tank Capacity	22 Liter	40 Liter	50 Liter	95 Liter	175 Liter
Load	2.00 KW	3.00 KW	3.00 KW	4.00 KW	6.00 KW
Chamber dimension	10” x 18”	12” x 22”	14” x 22”	18” x 24”	22” x 36”
No.of Drums & Sizes	-	2 (9” x11”)	2 (9” x11”)	2 (12” x 15”)	3 (12” x 15”)
Working Pressure	1.2 kgf/cm sq.g (15 psi - 17 psi) (Can be Upgraded up to 30 PSI)
Sterilizing Temperature	121°C to 134°C (150°C - Optional)
Heat Average	<=±1°C
Sterilization Time	25 to 30 Minutes
Digital Timer	0 to 99 min
Construction	Double / Triple wall & SS GMP construction
Outer Chamber	Mild Steel (304 stainless Steel – Optional)
Inner Chamber	304 SS (316 / 316L grades Stainless Steel – Optional)
Insulation	Glass Wool
Waste Container	Stainless Steel
Door / Lid	Foot lifted with safety and interlock device
Door Locking type	Radial Type (Wing Nut Optional)
Water Filling & Removal	Manual
Safety Features	Radial locking, safety valve, low water detector and pressure interlock
Optional accessories	- PID controller - Low / High water cut-off device - Digital alarm - Temperature chart recorder - Dot Matrix Printer - RS 232 / USB PC Connection Port - NABL certification - Stainless Steel wire mesh carrier - Dressing drum - Sterilization indicator tape - Autoclave bags - PLC control system - IQ / OQ / PQ Documentation
Power Supply	220 Volts / 440 Volts

How Does Vertical Autoclave Work?

The vertical autoclave works on the principle of high-pressure for sterilizing equipment and medical tools. The primary function of top loading or vertical autoclave is to generate steam for creating pressure and building up heat. The formation of heat helps in sterilizing medical tools like flasks, beakers, etc. and makes them free from viruses, bacteria, and other microorganisms.

Components of Vertical Autoclave

An autoclave comprises numerous parts. Some parts are standard whereas some are optional. The standard fittings of a vertical autoclave comprise automatic pressure switch, pedal lifting device, steam release valve, water outlet valve, low water indicator, safety valve, heating lamp, etc. Regardless of the type and construction of an autoclave, these parts are present and perform individual function. Some companies demand for additional accessories with vertical autoclave. These accessories include thermal printer, lower water cut-off, dressing drum, autoclave bags and PLC Control system. In healthcare, food industries and many other industries, both horizontal and vertical autoclave are used. However, these two machines perform the similar function but have certain distinguished features.

Difference between Horizontal & Vertical Autoclave

Some of the main differences between Horizontal Autoclave machines and Vertical Autoclave machines are as follows:

• The vertical autoclave have small volume capacity as compared to horizontal autoclave.
• In vertical autoclave, the opening and closing of an autoclave door is both time and labor-intensive process whereas, in horizontal autoclave, the process is easy to perform with a turn of a steering wheel.
• Sterilizing canned food in any packing in vertical autoclave requires more effort whereas one can easily sterilize even canned food in horizontal machines by making adjustments of pressure.
• Unlike horizontal autoclave, the labor-intensive process of unloading and loading gaskets is difficult to automate.
• The installation process of vertical autoclave requires certification and supervision due to which installation process takes more time as compared to the installation of the horizontal autoclaves.